35+ Years Of Excellence In Orthopaedic Products
Known for the top quality, globally
about us
35+ Years Of Excellence In Orthopaedic Products
The Story Of Our Growth
Founded in 1990, R. R. Surgicals is a certified CDSCO and ISO 13485:2016 company, well-recognised in our field for manufacturing orthopaedic implants and instruments with a strong focus on trauma solutions. We have proudly reached new heights under the leadership of our Director, Mr. Rasik Bhalodia. Originally established in Mumbai, we made the strategic decision in 2021 to relocate to a larger, more advanced facility in Valsad, Gujarat.
At our new 40,000 sq. ft. space, we manufacture products while striving to meet the unique needs of our dealers, healthcare professionals and patients. We use the latest CNC technology, and our products undergo strict in-process quality checks. This helps doctors to execute procedures smoothly and efficiently while contributing to enhanced patient comfort and improved quality of life.
Moreover, we have a team of highly skilled engineers and dedicated professionals, at the core of our success, who undergo the best training in the industry.
From The Director's Desk
Our responsibility goes far beyond production as our products directly contribute to human health and surgical outcomes. Thus, we always focus on maintaining the highest standards of quality and safety and prioritise biocompatibility, material integrity and precision. Our products are proudly made in India, while making sure that we meet the global clinical standards.
Though we can manufacture at scale, quality always comes before volume and speed. It applies to every stage, including the raw material, process control and final inspection. Also, we consider each of our implants as a responsibility, as they are relied upon by both the surgeon and the patient.
This shows our dedication towards product quality and ultimately, improving the quality of life for the patients. It is because we understand that even the slightest deviations can significantly affect the patient’s well-being. Overall, that’s how R. R. Surgicals has been positioned as a reputed name in the field.
Mr. Rasik Bhalodia, Director
Our Core Focus
Shaping the future of orthopaedics
Vision
- Improve surgical outcomes and patient recovery
- Innovate healthcare and medical procedures
- Lead the industry globally
- Encourage research and advanced techniques
Mission
- Empower professionals with precise products
- Focus on improvement consistently
- Continue providing quality products
- Promote employee training and education
Our Values
Quality
Following strict quality standards in manufacturing.
Responsibility
Striving to improve people’s quality of life.
Excellence
Meeting high standards of efficacy and safety.
Improvement
Improving to meet challenges in the medical field.
Our Certificates
ISO Certificate
MD-9 LICENSE
Milestones Of Success
Our journey from 1990
The Foundation
- Started the company in Vasai (Mumbai) at a rented place
- Began the journey by manufacturing CORTICAL SCREWS
Expansion And Innovation
Developed INTER LOCKING FLARRING NAIL IN SINGLE PIECE
Achieved a Milestone
Became India’s first company to launch FLARRING NAIL WITH CRIMPING
Set New Standards
- Developed DHS PLATE ROUND HOLE
- Developed DHS PLATE WITH DCP HOLE
Increased Production Capacity
- The company owned its first unit
- Began manufacturing products for the spine
Stepped Towards Precision
- Purchased the first JAPANESE VMC MACHINE
Facility Expansion
- Expanded by purchasing new space beside the company, combining units
Global Outreach
- Visited Singapore
- Purchased VMC (MAKINO), SLIDING AUTO HEAD (CITIZEN) and GUNDRILL MACHINE
FDA Approval
- Became one of the few companies to get issued an FDA License
Strategic Relocation
- Shifted our company from Vasai (Mumbai) to Valsad (Gujarat)
Continued Growth
- Got issued with the CDSCO LICENSE in our new unit
- Added new JAPANESE VMC, CNC and GUNDRILL MACHINES
- Added new products in Intramedullary Nails, Locking and Non-Locking Plates, Screws, Extractors & Fixators and Instruments
- Upgraded our product portfolio
Our 14-Step Manufacturing Process
1. Raw Material Area
Approach
Our raw material area contains a controlled environment. Here, we receive, inspect and securely store all otheropaedic-grade materials. We only utilise medical-grade stainless steel, titanium and PEEK, while complying with international quality standards. It helps us maintain traceability, cleanliness and consistency before manufacturing.
2. In-House & Outsourced Material Test
Approach
As a notable orthopaedic trauma implants manufacturer in India, R. R. Surgicals conducts in-house and outsourced material testing to verify whether the materials meet the standards and specifications and ensure that they are ideal for utilisation. Our outsourced material testing is done from an NABL-approved lab.
3. Hardness Testing
Approach
The Rockwell hardness testing machine helps us obtain the required hardness scales through different types of indenters. It also provides automatic weight selection and can test the hardness of materials with irregular shapes. We also provide internal training to our personnel for setting up, calibrating and maintaining the machine properly for consistent and accurate results.
4. Gun Drilling
Approach
With extreme precision, the gun drilling machine helps us create highly accurate, deep and narrow holes while meeting quality standards.
5. 5-Axis VMC Machine
Approach
As a prominent orthopaedic trauma implants manufacturer in India, our company uses the 5-Axis (Japanese Tech) VMC Machine, specifically to create complex geometric shapes. It also provides more drilling accuracy, improved surface finishes and accurate alignment. This machine can handle difficult materials precisely, including micro-sized components, by rotating across two additional axes.
6. CNC Machine
Approach
Our CNC machine provides precise turning. It is suitable for products with cylindrical features and small and medium implants. It has a strong construction, made for industrial use, and facilitates multiple operations. Similarly, it is compatible with hard-to-machine materials, including Titanium and Stainless Steel.
7. In-Process Inspection
Approach
This step includes manual inspection of the products for dimensions, size, scratches, trapped dirt, inappropriate edges, dents and more. If any flaw gets detected, the product is either cleaned again or sent for repair. Thus, as the leading orthopaedic trauma implants manufacturer in India, we make sure that our products are safe for the patients as well as the medical professionals.
8. Buffing Machine (Auto Polish)
Approach
We use automated buffing machines that improve the appearance of the orthopaedic products and help reduce human error. They also make the products ready for the coating process and make them easier to clean while reducing friction. They come with adjustable speed, timing controls and the fast tumbling action that helps achieve a uniform finish quickly.
9. Sand Blasting Machine
Approach
Since unseen loose particles on the surface can lower the coating’s strength, we remove those particles from the surface at this step. It occurs in a closed environment, and our team handles the machine with care to avoid contamination. With a high abrasive velocity, it helps us with electro-polishing to achieve a uniform finish.
10. Ultra Cleaning
Approach
Many complex orthopaedic trauma products have inaccessible parts that cannot be cleaned using the previous method. In the ultra-cleaning phase, high-frequency electrical signals are created and converted into vibrations. All this occurs within the cleaning solution. Thus, we can ensure that each of our products is thoroughly cleaned.
11. Laser Marking
Approach
Key information is added to the orthopaedic trauma products at this step. However, we ensure that the products meet the regulatory standards without losing their quality. We use the fibre laser machine to apply precise and permanent marks. Also, the markings can be applied to a large number of products at a faster pace, which helps us complete multiple batches in less time.
12. AHU - Cleanroom
Approach
Our Cleanroom Air Handling Unit provides a controlled environment for the final packaging and labelling of the products. As an experienced orthopaedic trauma implants manufacturer in India, our company maintains a cleanroom with a controlled air supply and sufficient space. Here, a proper decontamination process is followed for the entering and exiting equipment and personnel.
13. Finished Goods
Approach
Finished trauma instruments and implants are stored in a clean area in trays before dispatch. The trays are kept in a separate storage section and labelled to avoid overhandling. Additionally, they are subjected to minimal handling, so the sterility of neither the packs nor the inner products is compromised.
14. Dispatch
Approach
Our personnel carefully package the products in batches. These reach several states in India, as per our wide distribution network across the major cities. Our products are also supplied to the Middle East, many South Asian countries and Africa, which makes our company a notable orthopaedic trauma implants manufacturer, exporter and supplier.
Our Global Reach
As a top orthopaedic trauma implants manufacturer
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